Caja PDF

The Mille Miglia
Paper Model

Length x width x height = 18 x 6 x 7 (inches)

Paoer {ndel desigm by Lnuis “Lnudng” Lnoez

Based nm a real custn{ bike desigmed amd built fnr the Discnvery Chammel’s Biker Build Off by Marcus Walz
of Walz Hardcore Cycles. It was ma{ed the “Mille Miglia” after the 1000 Mile rnadtrio Walz tnnk nm his way
to Laughin, Nevada where his bike was judged and voted the winner.

Transmission Assembly
Trans-1
A-5
A-3
A-2
A-4

Trans-2
A-20
A-6

A-18

A-7

A-17
A-19

Trans-3
A-1

A-14

A-15

Transmission Assembly
Trans-4
A-12

Trans-2

A-9
A-10

A-16

A-21

A-8

A-11
A-13
Color inner side black

Trans-3
Trans-1

Engine Assembly
Engine-1

Tip: Cut the part in
half along the fold
line and then glue
together.

B-5
B-8
B-7
B-10
B-9
B-12

B-11

Tip: Paint fin edges
silver.

B-14
B-13

* Right half of engine (repeat step for left side)

Engine-2
E-29

E-30

E-31

Tip: Cut the part in
half along the fold
line and then glue
together.
E-6
E-7
E-8
E-9
E-10
E-11
E-12
E-13
E-14
E-15
E-16
E-17

Engine-3

A

D-19

B

D-22

D-20
D-21

Engine Assembly
Engine-4

D-1

D-2

D-8

D-10

Do not glue bolts yet. They
should be glued after engine is
attached to transmission

Engine-5
B-18

B-54

B-19
* Right half of engine (repeat step for left side)

Engine-6
D-4
D-5

D-7
D-9

D-3

Engine Assembly
Engine-7
D-23
D-28

D-24

D-25

D-27

D-26

Engine-8

E-28
E-25
E-26
E-27

Engine-9

E-23
E-21
E-2
E-24

E-20

Engine Assembly
Engine-10
Engine-9
Engine-8
E-1

D-17

E-22

D-18

Engine-7

Engine-11

D-32

D-31

D-29

D-29
D-45

D-46

A

D-30

Engine-12
D-43
D-33

D-38
D-36
D-37

D-34

D40

B

Engine Assembly
Engine-13
D-41

D-47

D-48

D-42

D-39

Engine-12

Engine-14
D-35

Engine-11(B)

Engine-11(A)

D-49
D-44
D-50

Engine-13

Engine Assembly
Engine-15

E-33
E-46

E-61

E-34
E-35

E-54 E-53
E-55

E-36

E-32
E-52

E-48

E-37
E-47

E-49
E-56
E-57

E-38

E-50

E-51
E-59

E-58

E-42

E-41

E-43

A

E-44

E-60

Tip: Color the inside
exhaust tips black

Tip: Don't glue to the heat
shield until exhaust pipe is
attached to engine

E-45

Engine-16
B-3

B-56
* Right half of engine (repeat step for left side)

E-39
E-40

B

Engine Assembly
Engine-17

B-55
Engine-16
* Right half of engine (repeat step for left side)

Engine-18
Engine-17

B-49
B-50
B-51
B-52
B-53

B-37
B-38
B-39
B-40
B-41
B-42

B-57
B-58
B-59
B-60

* Right half of engine (repeat step for left side)

Engine Assembly
Engine-19

Tip: Cut all fins along the fold line
into two pieces and then glued
together

Engine-18

B-21

B-27
B-28
B-29

B-44
B-45
B-46
B-47
B-48

B-20

B-30
B-31
B-32
B-33
B-34
B-35

C-1
C-2
C-3
C-4
C-5
C-6
C-7
C-8
C-9
C-10
C-11
* Right half of engine (repeat step for left side)

Engine-20

Engine-19

B-16

B-8
B-7
B-10
B-9
B-12

B-15
B-17

B-43
B-36

* Right half of engine
(repeat step for left side)

B-5

B-11

B-14
B-13

Engine Assembly
Engine-21

B-1

B-2

B-6

* Right half of engine (repeat step for left side)

Engine-22

Engine-21

Engine-20
B-26

B-4

* Right half of engine
(repeat step for left side)

Engine-23

Tip: Seam on piston
rods should face
inwards toward piston
block

Engine-22

* Right half of engine (repeat step for left
side)

B-24

B-25

Engine Assembly
Engine-24
E-4

D-6

E-3

Engine-25

B-23
B-22
Engine-5

Engine-24

D-12

Engine-2

D-11
D-13

E-19
E-18
E-5

Engine Assembly
Engine-26

Tip: Don't clue part Engine-3 to the
cylinders. Friction should hold it in place
and allow for adjustment

Engine-3

Engine-23 (Right)
Engine-23 (Left)

D-14
D-16
D-15
Engine-4

Engine-25

Engine Assembly
Engine-27

Engine-26

Engine-14

Engine-15(B)
Engine15(A)

Engine-10

Engine-6
Tip: Test fit exhaust pipes but do not glue yet.

Frame Assembly
Frame-1

I-12

I-13
I-10
I-11

Frame-2

I-3

I-1
I-2

I-4

Frame-3

H-17
H-6
H-19

H-18

Frame Assembly
Frame-4
G-4

G-5

G-6

Frame-5
G-20

G-19

G-18

G-17

H-5
H-7

G-21
H-4

G-22
G-23
G-14
G-13

G-7
G-8

G-9

G-10

G-11

G-12

Frame Assembly
Frame-6
H-10
G-15
H-2

H-9
H-3

G-16
H-1

H-8

Frame-7
G-1

G-2
G-3

Frame Assembly
Frame-8

F-6

F-1

F-7

F-4

F-9

F-5

F-8

F-2

F-3

Frame-9
Frame-7

Frame-5

I-14
Frame-8

Frame-6

Frame Assembly
Frame-10
Frame-9

H-16

H-11

H-14

H-11

H-13

Tip: Use the engine as a reference to properly position the mounts
(parts H11 - H14) on the frame.

H-15

Frame Assembly
Frame-11

Frame-2
(Left)

Frame-10
I-8
I-9
Frame-1

Frame-2
(Right)

Front End Assembly
FrontEnd-1

N-2

M-2

M-1

N-1

FrontEnd-2

A

M-1

M-2

N-2

K-30

L-1

K-11

K-29

FrontEnd-3

L-1

L-3

FrontEnd-1

FrontEnd-2(B)

FrontEnd-2(A)

L-3

K-29

B

Front End Assembly
FrontEnd-4
L-4

L-5

L-6

FrontEnd-5
L-2

FrontEnd-6

FrontEnd-3

FrontEnd-4

FrontEnd-5

Front End Assembly
FrontEnd-7
J-23

J-29

J-21

FrontEnd-8
J-14

FrontEnd-9

J-28

B
J-27

J-26

A

J-25
J-24

Front End Assembly
FrontEnd-10
FrontEnd-9(A)
J-22

FrontEnd-7
FrontEnd-9(B)

FrontEnd-8

FrontEnd-11

J-18

J-16

J-17

FrontEnd-12

J-15
J-13
FrontEnd-11

Front End Assembly
FrontEnd-13

FrontEnd-11

FrontEnd-10
J-20
J-19

FrontEnd-14

I-6
I-5
I-7
I-5
I-6

Front End Assembly
FrontEnd-15

K-2
K-3

K-1

K-5
K-7

K-4
K-6

FrontEnd-16
FrontEnd-15

K-12

Front End Assembly
FrontEnd-17
K-16

K-17
K-23
K-18

K-26
K-22

K-19

K-21
K-24
K-25
K-20

FrontEnd-18
K-27

Ensure taller end of K-28
attaches to FrontEnd-18.
Ensure part K-27 is oriented
as shown in picture.

K-13
K-28

Tall end

K-13

K-14
K-14

FrontEnd-17

Front End Assembly
FrontEnd-19

J-2
J-1

FrontEnd-20
Don’t glue J-10 to J-12.
Test fit the two parts at
this step.

J-10

J-12

J-11
FrontEnd-19

Front End Assembly
FrontEnd-21
FrontEnd-20

J-4

FrontEnd-22

FrontEnd-18

FrontEnd-13

J-7
J-9
J-8

FrontEnd-23

FrontEnd-22

K-15

Front End Assembly
FrontEnd-24
FrontEnd-23

J-10

FrontEnd-25
FrontEnd-20

FrontEnd-6

K-10
K-8

K-9

Front End Assembly
FrontEnd-26
FrontEnd-14

FrontEnd-25

FrontEnd-27
FrontEnd-24

FrontEnd-16

Don’t glue FrontEnd-16 in
place yet. It must remain
detachable to allow the
front end to be attached to
the frame in the final assembly step. Test fit at
this step.

FrontEnd-26

Front End Assembly
FrontEnd-28
J-5

2

1
FrontEnd-29
J-6

Color the inside black

FrontEnd-30
FrontEnd-28

FrontEnd-29

FrontEnd-27

Rear End Assembly
RearEnd-1

P-4

P-1

P-5

P/Q-2

Q-5

Q-4

S-1

B

A

Q-3

P-3

RearEnd-2

T-2

Q-1

T-1

T-3

T-3

T-1

T-2

Rear End Assembly
RearEnd-3

RearEnd-1

RearEnd-2(B)

RearEnd-2(A)

RearEnd-4

S-3

S-2

RearEnd-5
RearEnd-4

S-9

RearEnd-3

Rear End Assembly
RearEnd-6

S-10

T-4

RearEnd-7

S-20

S-21

S-5

S-6

S-6

RearEnd-8

RearEnd-7

RearEnd-6

T-4

S-15

Rear End Assembly
RearEnd-9

S-7
S-8

S-25

S-24

RearEnd-10

S-4
RearEnd-9

RearEnd-11

R-12

S-4
(white)

S-4
RearEnd-9

Rear End Assembly
RearEnd-12
S-29
R-22
R-1
R-16
R-15
R-10

R-13

R-11

R-10

R-11
* R-1 parts not shown in picture

RearEnd-13

Be sure to orient this part
in opposite direction for
top and bottom pipes

R-2
R-3

R-4
R-5

R-6

RearEnd-14

R-7 R-8

R-9

RearEnd-11

RearEnd-12(Top)

Ensure the inner seams face
each other and glue together.
This will hide the seam from
view.

RearEnd-12(Bottom)

Rear End Assembly
RearEnd-15

RearEnd-14

RearEnd-13

RearEnd-16

S-13

S-14

S-11

S-12

RearEnd-17

S-18

S-17

S-16

S-19

Rear End Assembly
RearEnd-18

RearEnd-15

Test fit R-14 but do but not glue
until ready to attach to bike
frame.

RearEnd-16

R-17
R-18
R-19

R-20

R-14

RearEnd-16

Do not glue the RearEnd-16
parts to the R-14 until the final
bike assembly.

RearEnd-19

RearEnd-10

RearEnd-18

Rear End Assembly
RearEnd-20

RearEnd-18

RearEnd-17

R-21

RearEnd-8

RearEnd-5

Rear End Assembly
RearEnd-21

S-30
S-28

S-23

S-22

RearEnd-22

S-26
S-25c
S-27c

RearEnd-21
S-27b

S-27a

S-25b
S-25a
S-26

S-26

RearEnd-23
RearEnd-20

RearEnd-23

Rear End Assembly
RearEnd-24
Cut along dotted line on O-49.
Insert tab on O-50 through
cut slot on O-49

O-53

O-51

O-49
O-50

RearEnd-25
RearEnd-24

O-60
O-61
O-59

O-48

RearEnd-26
RearEnd-25

O-56
O-57
O-58

O-55

Rear End Assembly
RearEnd-27
RearEnd-26

O-54

O-52

RearEnd-28

RearEnd-27

RearEnd-23

Belt Drive Assembly
BeltDrive-1

U-3
U-7

U-34
U-4
U-20
U-2
U-24

U-19 U-25

U-5

BeltDrive-2

U-9

U-8

U-10

BeltDrive-3

U-28

U-40

U-33

U-39

U-29

Belt Drive Assembly
BeltDrive-4
BeltDrive-3
BeltDrive-1

U-1

BeltDrive-2

BeltDrive-5
BeltDrive-4

BeltDrive-6

U-30

U-23 U-22

U-21

U-6

BeltDrive-5

Belt Drive Assembly
BeltDrive-7

U-12
U-14
U-4

U-32

U-31

U-16

U-18
U-11
U-15
U-26 U-27

U-13

U-17

BeltDrive-8
DriveTrain-7

U-38

U-35
U-36

BeltDrive-9
O-22
O-18

O-23

U-37

O-17
O-16

Belt Drive Assembly
BeltDrive-10
O-12

O-11

O-13

O-14 O-15

O-5
O-6

O-7
O-10

BeltDrive-11
BeltDrive-10

O-2
O-3

O-4

O-8

O-19
O-9

BeltDrive-12

O-20

O-21
O-24
O-1

Belt Drive Assembly
BeltDrive-13

BeltDrive-8
BeltDrive-11

BeltDrive-6

BeltDrive-14
BeltDrive-12

BeltDrive-9
BeltDrive-13